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Powder Handling Problems...Solved

Different powders and manufacturing processes present an array of powder handling problems. Over the years we've encountered and solved a range of issues by clever design.

12 Min Read Time

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In this section we've created a resource to explain how the typical powder handling problems can be solved.

If you are experiencing a powder handling problem that isn't answered here, please complete the form below and one of our experts will be in touch.

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Powder Containment Diagram
Powder Segregation Diagram
COMMON CAUSES OF POWDER BRIDGING

Is powder getting stuck in your containers and not discharging?

Bridges of powder can form in your containers preventing flow. This can disrupt your production line.

EXCESSIVE DUST

Do you handle powders that are creating a dusty environment?

If you are experiencing issues with dust in your manufacturing facility, it is probably due to open processing.

SEGRETATION DUE TO ELUTRIATION

Are you losing product quality during the transfer process?

Air displacement as the product flows from the container can cause segregation, leading to an inconsistent end product.

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Rat-holing Diagram
Powder Segregation Diagram
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RAT-HOLING IN POWDER

Are you finding that your powders aren’t coming out of the equipment?

Do you have to exert some rigorous external vibration to release the powder?

POWDER SEGREGATION

Are you suffering from issues with your final product?

As your powders flow out of a container some of the product can become unmixed leading to poor end product.

OVERCOME POWDER BRIDGING

Certain powders might stop flowing during discharge.

If your powder materials are not flowing correctly, it could be due to bridging.

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case studies

Case Studies

Read on to discover how we help companies around the world create flexible, agile manufacturing plants.

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whitepapers

White Papers

Understand more about how to get the best from your powder handling site with our resources.

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blog

Blog

Read more about powder handling solutions, technical advice and industry insights from the experts.

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GET IN TOUCH

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The Original Cone Valve IBC Manufacturers

At the heart of the Matcon system you will find the Cone Valve - invented, patented and developed by us. We help manufacturers overcome issues of mix segregation, containment and bridging that are inherent in traditional powder handling systems. Discover our unique approach to powder handling and the innovation that underpins all that we do.

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