Key Facts For Bakery Manufacturers

Matcon solutions have enabled our customers to innovate and keep ahead of the competition.  

The Cone Valve technology has given them a future-proof solution, built for tomorrow’s consumer demands.

Expandable, robust and easy to maintain – a Matcon system will deliver a favourable return on your investment in the long term.

Don’t just take our word for it

We work with both the big multinational household names, but also the local companies around the world.  The only differences being the scale of the system implemented.  We give each customer a system befitting their needs.

Whether it be reducing maintenance costs, production costs or gaining a market edge, we have been helping our customers since the 1980’s.

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Typical Returns Achieved

Every company is unique with different needs and varying practices. From newly integrated plants to modernistic improvements, we take the time to understand your individual goals and tailor a solution to deliver the best ROI.

Potential Efficiencies

Using IBCs enables multiple recipes to be produced simultaneously and maximises effective production time.

Automation reduces operator costs and lessens the risk of human error.

Cone Valve technology protects the homogenous blend and delivers superior product quality.

 

Impact on Unit Profitability

A compact system reduces the need for factory space.

Cone Valve IBCs reduce waste in the system and improve cash utilisation.

The ability to make to order reduces the need for WIP or Inventory, saving on stock levels & warehousing space.

Typical ROI

By cutting waste at all levels the cost/kg of the final finished product is significantly improved.

Reduced cleaning times from 480 hours to 70 man hours have been achieved.

Inventory can be eliminated which then releases cash in the business.

Labour costs have been significantly reduced by virtue of system automation and lesser cleaning burdens.

55% reduction in Manufacturing time with better mixing efficiencies.

A modular system design allows for easy expansion as the business grows, simply add on more modules to meet the production demands.

WHITEPAPER

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A Guide for Manufacturers of Oral Solid Dosage (OSD) Products

Discover how a change in the way materials are handled can give manufacturers of pharmaceutical oral solid dosage (OSD) products an ‘edge’ over their competitors.

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Case Studies

We have helped companies worldwide create flexible, first-class, hygienic manufacturing plants.

Over the years, we have worked with both large multinational household names as well as smaller, locally-based companies.

Client:

Bakels Bakery

Need:

Develop a more agile system to cope with small batch runs, recipe variety and allergens.

Request

Client:

Boh Tea Plantations

Need:

To install a system that would provide exemplary hygienic manufacturing & superior product quality standards.

Request

Testimonials

Discover why businesses choose to work with us

"Inclusion of the Matcon IBC blending system has increased the range and quality of pre-mixes we can offer to our customers whilst retaining our high quality assurance standards. By being able to offer this flexible approach the use of Matcon equipment has provided us with a strong advantage over our competitors.

We have been very impressed with Matcon’s service from the testing stage to the installation and appreciate their ongoing high level of service and support." 

Rod Prince, International and Pet Business Director,
Trouw Nutrition GB

"Alimenta is a supplier to the Norwegian food industry. We started up with blending and packing with Matcon powder processing system in 2010. Since then we have produced thousands of tons every year. We are very satisfied with the durability, the efficiency, the accuracy and the flexibility that the Matcon system gives"

Morten Anderson, General Manager,
Alimenta AS, Norway

"Our investment in Matcon’s equipment and expertise to-date has provided a 100% improvement in efficiency due to being able to run our mixer and packing lines in parallel, rather than sequentially. Cleaning, change over and down time of our blender has been dramatically reduced providing a quicker throughput for each product.

This reduction of throughput time has provided us with the opportunity to increase our packing capability. We are therefore shortly due to replace our existing packing machines with a Matcon Powder Packer to simplify and speed up our packing operation. This will also minimise any contamination risk during the packing."

Mr Henry Bakkejord, Operation Manager
Arne B. Corneliussen AS, Oslo - Norway

"I have a senior management team, and as such, I need to provide them with the correct ‘tools’ to do their jobs. My senior managers were involved in the decision to invest in Matcon, having looked at alternative solutions on the market. Each step of the way from blend integrity testing, through to layout and installation they were involved.

By doing this, my team got the best equipment on the market and they have taken it and run with it, increasing the business turnover considerably, and they have driven new efficiencies and principles into the business. I feel RAIN made the right choice, and that we have laid the foundation for considerable future growth."

Mr Rupert O’Connell, Owner and Director
RAIN Nutrience, UK

Request a Free Consultation

Find out how a Matcon system could offer you a great return on your investment:

Knowledge Hub

We have created this Knowledge Hub to help you understand more about your powders and how to improve your day to day processes.

Case Studies

Read on to discover how we help companies around the world create flexible, agile manufacturing plants.

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Companies we work with

Learn about the companies currently using Matcon Systems to optimise their production efficiency and profitability.

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The Powder Handling Experts

Over the years we have seen a wide range of different powder types and production issues that our Cone Valve technology has been able to overcome. This gives us the confidence to believe we can handle any challenge you wish to put to us.

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AFTERSALES

To ensure you make the most of your IBC system, we offer a comprehensive range of spares, maintenance and support packages.